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We will be closing for the Christmas break from Thursday 21st December 2023 and will reopen at 6am on Tuesday 2nd January 2024.

The Herculean Beam – Crawley Leisure Centre

Contractor:

B&K Hybrid Solutions

Client:

Arromax

Location:

Crawley Leisure Centre

The Brief

Arromax approached us, in October 2025, to manufacture cellular beams for the roof of Crawley Leisure Centre. With the project coming through at short notice, a tight turnaround was required. We proposed SC4’s Herculean cellular beams, offering the benefits of reduced structural weight, longer spans and openings within the beam web to accommodate building services.

The Outcome

SC4 manufactured the Herculean beams using our 3D plasma profiling robot, before fabricating and welding the carcasses in house. Cellular beams allow services to pass through openings in the beam web, helping to make efficient use of the available building space and supporting the integration of building services within the roof structure.

By supplying our own Herculean beams and carrying out the profiling and fabrication in house, SC4 was able to manage the manufacturing process directly and respond to the project’s tight turnaround.